I was playing around in the shop the other day and started some more complex machining on the head. These lights generate a fair amount of heat when run on "high" for extended period. Creating more surface area on the head is one way to reduce the heat build up. I've been dong a lot of empirical testing in my integrating sphere and the reason I finned this head was to see if I could get more lumens out of this light.
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More photos, less talk, after the jump....
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