Old Toasters & New Tools

I just had some custom made LED mounting bases manufactured, which are very awesome. However, it was going to cost and outrageous amount of money to have LED soldered to them by a third party vendor. Soooo, I decided to make my own Reflow Toaster Oven! Don't worry, that's not as terrible of an idea as it sounds. I purchased a Black & Decker FC150 Infrawave oven like the one below.

Black & Decker FC150 Infrawave toaster oven

Basically any toaster oven with infrared heating elements will work. The FC150 is very old and hard to find, but is one of the original "host" ovens used when this kind of mod became popular...oh...a bunch of years ago. The main reason I wanted this model, is I knew there was space inside the side panels for all of my kit. The upgrade involves some fancy electronics that you'd need a degree to identify and assemble, but in the internet age...ETS Techincal already makes a kit! Let's open this bad boy up shall we? 

Yes, it's as much of a mess as it appears to be. (Click for a larger image) 

I didn't really take any "process" shots but this is about 3/4 of the way through the conversion. It's reasonably simple if you have some basic knowledge of AC wiring, DC wiring, and relay wiring. No biggie right? :) The main part of the kit is a microcontroller with an integrated LCD display and external keypad. You basically disconnect ALL of the existing wiring/controls and install the new kit in the side panel of the toaster. I also installed a sheet of adhesive backed thermal shielding to help isolate the electronics from the heat inside the oven. Blah blah right? Where is the video?!

Best Viewed in Full Screen (1080P HD)!