limited production :: hand crafted :: high performance :: rechargeable :: premium flashlights
This is my blog about creating a startup LED flashlight business. I'm a designer, fabricator, and strategist and I'm passionate about making ideas real. I believe that products are about people, that they should be built to last, deliver real value, and that we need to do a better job than we have in the recent past.
Most of my career has been contract or freelance work and I've crafted products and strategies for both big international companies and startups. I also used to work in the "industry" fabricating special effects for film and TV, along with the occasional hot rod. Bottom line, I love making things.
I'm starting this blog so you can follow along, from day one, and see what it's like to start a business, or fail in the process. Only time will tell, but I hope you find this interesting enough to stay tuned, comment, link, like, tweet, and (most importantly) participate in turning this idea into something tangible and valuable.
For a good place to get started with general info about who, what, why, etc., check out the "Stickies" on the left side of the page. Thanks for stopping by and please don't hesitate to ask questions and get involved!
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Sunday, December 2, 2012
VIDEO: Shop-Made Pneumatic Press
Wednesday, October 10, 2012
NEW VIDEO: Tools of the Trade - "Spaghetti" Tubing Cutter
Friday, July 27, 2012
"field testing" the Alpha
Monday, October 24, 2011
VIDEO: intro video
Sunday, October 2, 2011
VIDEO: Drop testing the Alpha
So as you can see, after 37 drops and some pretty massive hits, the tailcap switch broke. Does that mean the light failed? I don't really know. It would still turn on in momentary mode...but the switch would not latch. So, you decide. I think the bottom line is that if your own flashlight ever sees that much abuse...you probably have some other broken stuff that is higher on the priority list.
One other thing to keep in mind is that the McClicky switch is literally the best aftermarket clicky switch that exists. Since my light is designed for easy repair, putting in a new switch is really easy and (if you have strong fingers) can be done completely without tools.
Disclaimer:
This disclaimer is present in order to manage your expectations. Impact is a funny thing and people often have unrealistic expectations with respect to dropping flashlights. For example, in the video above, we dropped the Alpha 37 times and the UCL glass window did not break. I put the light on my bench. When a friend visited the next day I dropped the light from waist high...and the window shattered. Why? Impact is a funny thing.
Flashlights are not meant to be dropped. They are meant to produce light. A good light is engineered in a way that will minimize the statistical probability that something (anything) will break. Engineering is largely balanced by practical considerations like cost and physical size. They key (and the point of my previous anecdote) is that pesky statistical probability. When you drop a light, even from waist high, about a bazillion dice get together to determine the final outcome. Could I make a light that is guaranteed not to break, ever, when dropped from an airplane? Sure, you show me $10,000 and I'll show you an indestructible light. In fact, I'd welcome the challenge :)
I have seen tons of messages on Candlepower Forums where people are irate that they dropped their light, it started working funny, and now they think the light and the entire company are terrible. Do you drop your laptop (or your phone) and then complain to the manufacturer that it broke? No, BECAUSE YOU DROPPED IT. If you drop your light, you should expect it to break. If it doesn't, send the manufacturer a nice letter.
Of course I talked to someone the other day that was really mad at Apple because their iPhone had broken. I said, "What happened to it?" They said, "I dropped it." I had a hard time not saying something really rude in response.
Sunday, September 4, 2011
VIDEO: Table Top Review
Wednesday, August 31, 2011
VIDEO: Indoor and Outdoor Beamshots!
I've been working on getting some better video of the flashlight beam. It's really hard to get everything set up right, but here is my first attempt with my new camera! Cheers, Jason.
Monday, June 27, 2011
Mission Motors sets EV lap record at Laguna Seca
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Midway through the famous (and dangerous) cork screw at Laguna. Takes me back to my GranTurismo days (on Playstation) |
Sunday, June 19, 2011
VIDEO: More outdoor video!
Thursday, April 28, 2011
A walk in the dark...
Adam and I shot a short video while we were camping in Utah. The underbrush was incredibly heavy which created two problems. One, it's hard to walk around. Two, there isn't much "landscape" for the light to shine on at close range. I walk away from the camera about 200 feet and then turn around and walk back. The most interesting thing is how BRIGHT the light is for the observer holding the camera. If I was smart I would have done the same walk while I was holding the camera and cut the two segments together. Turns out I'm not that smart.
The real purpose for this video is a segue into this question: "What kinds of videos would you like to see?" You ask for it and I'll make it. You'll get a gold star for unique and interesting ideas. More obvious ones might include a "video instruction manual," more beam shots, shop tour, assembly process, torture testing...live, etc. Let the suggestions begin!
Wednesday, March 23, 2011
Haas VF-1 milling a custom flashlight head
Tuesday, February 8, 2011
Haas VF-1 machining tail cap & PCB sleeve (video)
Thursday, January 20, 2011
It's alive! CNC test program (video)
As you know I've been programming like crazy. This video is a test program for the machining of the flashlight body. Two parts are held in the vice at a time. The one on the left is "tail up" and the one on the right is "head up." In other words the tailcap will screw into the part on the left and the head will screw onto the part at the right. After the tail gets machined, the same part is flipped upside down and transferred to the right hand position. Confusing enough?
These parts are only 2 inches tall. The actual flashlight body is 4 inches tall. I'm running these "short" test parts to work out any bugs in the programming without wasting a lot of material. You will notice the machine spindle starts and stops and the coolant goes on and off more than it should. That's because each operation is a separate program and I'm using a master program to call them all as subroutines. Don't worry if that doesn't make sense. That's what the "machining content" warning was all about :) Eventually I'll delete the M09 and M05 codes from the individual programs and that will prevent all the erroneous starts and stops.
So, machine tool geeks...enjoy in HD! That's you Bishop. Oh, and for you people in the real world, here in Silicon Valley "geek" is a flattering term :)